Projects

We deliver turnkey solutions across five high-impact project categories:

• Rapid Prototyping Projects: Fast, high-fidelity prototype development for design validation and market trials.
• Die Casting Product Projects: Custom magnesium, zinc, and aluminum die casting mould design + end-product manufacturing for high-volume production.
• Stamping Product Projects | Precision Automotive Stamping Solutions: Precision metal stamping (including automotive-grade) for structural parts and components requiring tight tolerances.
• Thermoforming Product Projects: Custom thermoforming moulds and end-products for plastic enclosures and lightweight components.
• Add-On Engineering Support: Full integration with our equipment capabilities and post-project modification/maintenance.

We follow a standardized, scalable 12-step process for all project types – ensuring consistency from prototyping to mass production:

1. Project Inquiry & Requirement Capture: Define scope, materials, tolerances, volume, and delivery goals.

2. Design Validation & DFM Analysis: Engineer-approved design optimization for manufacturability.

3. Project Quotation & Timeline Confirmation: Transparent pricing and milestone-based delivery schedule.

4. Mould/Prototype Design & Simulation: CAD design + CAE simulation (for die casting/stamping/thermoforming).

5. Raw Material Procurement: Sourcing certified materials (tool steel, aluminum alloys, thermoplastic resins) meeting international standards.

6. Precision Machining & Mould Fabrication: 5-axis CNC, EDM, grinding, and laser cutting for moulds; 3/4-axis CNC for prototypes/stamped parts.

7. Mould Assembly & Calibration: Precision assembly + equipment testing for optimal performance.

8. T1/T2 Sample Production & Testing: Initial sample runs (T1) + iterative refinement (T2) to meet your specifications.

9. Sample Approval & Quality Certification: Inspection reports (CMM, hardness testing, salt spray testing) + customer sign-off.

10. Mass Production Launch: Scalable production aligned with your volume needs (small-batch to high-volume).

11. Quality Control & Inspection: In-line testing at every production stage to maintain consistency.

12. Packaging, Delivery & Post-Project Support: Secure packaging, on-time delivery, and 24/7 technical support for mould modification/maintenance.

• Industry-Leading Expertise: Over a decade of experience, with partnerships with Audi/Volkswagen suppliers and compliance with ISO/TS 16949, ISO 13485, and mil-spec standards.
• Advanced Equipment: 5-axis CNC machining centers, 100T–630T die casting machines, high-speed stamping presses, and state-of-the-art testing equipment (see full Equipment List).
• End-to-End Support: From DFM analysis to post-project maintenance, we provide a one-stop solution to reduce your risk and accelerate time-to-market.
• 24-Hour Quote Commitment: Send your CAD files and design specs, and we’ll provide a detailed quotation and timeline within 24 hours.

Whether you need a rapid prototype to validate a new design, a high-volume die casting project for automotive parts, or precision stamping solutions for medical components, Suzhou Fuenqi has the expertise, equipment, and process to deliver on time and on budget.

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